Smart Features of DW-GR Food Vertical Autoclave
- F0 value caculation
F0 value is automatic caculated, can print out by micro-printer.
- Couter pressure(Q)
Balance the pressure between inside and outside of the packages.
Ensures the bags/cans/containers do not get deformed, broken or bursted, and liquid not overflow.
- Saturated steam monitering
The system automatically monitors the purge out of cold air to ensure the pure steam environment.
- 5 level access permission
The operation permissions for instruments are divided into five levels, with each level of user having an independent password and multiple IDs that can be assigned. Each level of user has limited access to certain usage permissions.
- Colorful LCD screen
LCD screen with English and Chinese choice, using text, data, and graphical methods to dynamically display various statuses, the sterilization process is clear at a glance
- Counter pressure+spraying(QL)
On the basis of the counter pressure function, adding spray cooling can achieve rapid cooling.
- Program memory storage system
User can set their own program, and saved in system.
- Auto start up appointment
Can make an appointment in 0-15 days.
- Automatic water feeding (Only for DF, DR)
The instrument is backed with a 28L tank, which automatically add water to the chamber before sterilization. By this way, machine can be moved freely in the room, no need to connect to a water tap. But water tap/pipe supply is also an option (need to added in factory).
- Auto drainage(option)/Auto cleaning(only for DF/DR)
Added with a water pump, press the drainage button to start drainage, or set it to timed automatic drainage.
Automatic cleaning can be set to regular cleaning or cleaning after each
- Fully automatic drying(Only for DR)
Can set drying temp. and drying time. After sterilization, water will be drained out automatically, then an inbuilt pump will supply clean air into the chamber through an air filter. Filtration is higher than 99.99% in particle with diameter of 0.2 μm.
- Condenser(Option)
Equipped with a professional condenser, the steam generated during the sterilization process is converted into water through the condenser, achieving zero discharge of water vapor/mist.
- APP Smart management system(Option)
Remote management APP(only in China)
Smart management system: linked with LIMIS/SCADA system(only in China)
- Agar melting function
Can heat up, melt, warm the agar or used as chamber preheating function
- Waste program
Special waste program, to sterilize the waste thoroughly
- Just right depth
Conforming to ergonomics, the chamber depths of 60/85 chamber are 505/700(mm), making it easy to take and place samples and maintain the instrument. 110L is standard with a hook to help take out water plate and baskets.
- Fast cooling(standard for every model)
Standard with fast cooling fan to shorten the whole cycle.
Safety Features of DW-GR Food Vertical Autoclave
- Humanized design: The lid and bench corners are covered with insulation to avoid getting scald.
- Interlocking device: The exclusive patented “eight column evenly distributed” interlock device is safer and more reliable than ordinary interlocking devices.
- Lid closing checking: Machine can not start if lid is not locking well by checking mechanically and electrically
- Real time monitor: System will monitor the lid locking pressure and temperature status on a real time basis to guarantee the safe and successful work and successful work of the autoclave.
- Cooling lock OPEN temperature: Each program can set different lid OPEN temperatures, especially for liquid program, so as to prevent user from opening lid and causing burns when the articles are still in a high temperature state
- Triple proleclion for lack of water: The bottom of the sterilization chamber is equipped with three different dry burning protection devices: liquid expansion type, copper temperature sensing type, and electricion type(water level sensor), to avoid misjudgment caused by a single method
- Double protection for over pressure: Mechanical pressure gauge and electric sensing system, once pressure is abnormal, system will cut power, release the pressure and send out alarm.
- Auto trouble shooting: System will monitor the working status, and will cut the power, send out alarm, and report the error information once any abnormal situation detected.
- Safety test function: Regular testing of system security and safety protection measures is possible
- Electrical protection: Equipped with a highly sensitive electrical protection system, effectively providing leakage protection. overcurrent and short-circuit protection
Technical Specifications of DW-GR Food Vertical Autoclave
| Model | Counter(Q) | Standard DW-GR60DAQ/QL | Standard DW-GR85DAQ/QL | Standard DW-GR110DAQ/QL |
| Auto water fill DW-GR60DFQ/QL | Auto water fill DW-GR85DFQ/QL | Auto water fill DW-GR110DFQ/QL | ||
| Counter+ Spray(QL) | Auto drying DW-GR60DRQ/QL | Auto drying DW-GR85DRQ/QL | Auto drying DW-GR110DRQ/QL | |
| Capacity(L) | 60 | 85 | 110 | |
| Dimension(L*W*H)(mm) | DA:644×660×980 | DA:644x660x980 | DA:644x660x1180 | |
| DF/DR:644x831x980 | DF/DR:644x831x980 | DF/DR:644x831x1180 | ||
| Chamber dimension(Dia*H)(mm) | φ400×505 | φ400×700 | φ400×895 | |
| SUS 304 Basket(Dia*H)(mm)(Note 1) | (Φ370×190)x2 | (Φ370×280)x2 | (Φ370×250)x3 | |
| Rated power(W) | 2900 | 4600 | 4600 | |
| Power requirement | 220V±10%16A 50HZ/60HZ | 220V±10%32A 50HZ/60HZ | ||
| Temperature display accuracy | 0.1℃ | |||
| Working environment | 5℃~40℃ relative humidity≤85% | |||
| Chamber material | SUS304 stainless steel(option for 316L material) | |||
| Sterilization temp.range | 45℃~138℃ | |||
| Sterilization time range | 1~6000 min | |||
| Spraying temp.range | 30℃~138℃ | |||
| Melting temp.range | 60℃~115℃ | |||
| Melting time | 1~6000 min | |||
| Warming temp. | 45℃~79℃ | |||
| Warming time | 1~9999 min | |||
| Drying(only for DR) | Drying time:1~300min Drying temp.:80~160℃ | |||
| Cooling lock OPEN temp.range | 40℃~99℃ for solid, waste, agar,self-defined,40℃~80℃(note 2)for liquid | |||
| Sterilization mode | Liquid, liquid with warming, solid, wrapped instrument, fabric, rubber, fast, waste, agar, self-defined, pressure, counter pressure+sparying | |||
| Program number saved | 60 programs | |||
| Exhaust speed control | 60 Fully automatic internal discharging with 6 levels choice | |||
| Lid open way | Flip open(up and down) | |||
| Water tank | DA:2 water tanks to collect steam DF:1 water storage tank more than DA DR:1 water tank to collect steam+1 water storage tank(note 3) | |||
| Appointment timer range | (Auto start up appointment)0～15 days | |||
| Pressure gauge range | -0.1~0.5MPa | |||
| Counter pressure | 20~200kPa | |||
| Pressure valve set pressure | 0.29 Mpa | |||
| Controller | “Inspiration” smart microcomputer controller | |||
| Safety Device | “Eight column evenly distributed”interlock device, electric double inter lock, lid closing checking, dry scorch protection, safety valve, water level sensor, over temperature/pressure protection, temperature/pressure monitor, electricity safety(over current/short circuit/leakage), cooling lock,anti-scald lid and bench corner, automatic troubleshooting | |||
Note 1:Baskets can also be customized
Note 2:Cooling lock OPEN temp.is related to local boiling point
Note3:Optional sewer drainage for DR while manufacturing
