DW-TY-9000 Type Full Spectrum Direct Reading Spectrometer

General principles

The buyer is responsible for providing the conditions and requirements of the site, and meet the requirements of the external installation and other cooperation conditions, the Seller shall provide the equipment and technical services in accordance with the requirements of this agreement. The seller (to ensure full compliance) shall comply with the requirements of the technical specifications, and the analytical instrument shall meet the requirements of the national (or industry) standards.

 

DW-TY-9000 Full Spectrum Direct Reading Spectrometer, which adopts the international standards of design and manufacturing technology, follows the steps of international spectrum technology and applied the new all digital technology instead of PMT simulation technology. In addition, in order to make this apparatus' best capability, long term stability and repeability, and the lowest sense lines. The design of vacuum optics room and the technology of all digital excitation light source, advanced CCD detector, high-speed data reading system are applied. This machine is available in metal manufacture and processing industries. It's also one of   the main testing machine in metal metallurgy. Such as quality monitoring, material grade identification, material research and development.

 


Scope of supply

2.1 Supply list

Part No.

Name

Specifications

Unit

Number

Manufacturer

Remarks

 

Direct Reading Spectrometer Standard Accessories

 

9515001

Spectrometer host

 DW-TY-9000

set

1

JYB

 

9515002

Spectrum plane

 

pc

0

JYB

Optional

9515003 

Computer rack

 

pc

0

JYB

Optional

9515004

Commercial computer

 

2G memory, 250 hard disk, 19 inch monitor

set

1

 

 

9515005

Printer

Laser printer

set

1

 

 

9515006

Vacuum pump

BSV-10

set

1

 

 

9515007

Vacuum control box

 

pc

1

JYB

 

8515008

Cutting ferrule

KF25

set

2

 

 

9515009

Vacuum connecting pipe

¢19-25

pc

1

 

 

9515010

Vacuum pressure valve

GYC-JQ25

pc

1

 

 

9515011

Gas bottle

 

pc

1

 

 

1

Direct reading spectrometer fittings

 

9515012

1 KV parameters regulated power supply

JS-G

set

0

Beijing jinshi

Optional

9515013

Argon gas purifier

CYAr-4A

set

0

 

Optional

9515014

Spectral grinding prototype

MD-06

set

0

 

Optional

9515015

Miniature lathe

 

set

0

 

Optional

2

Direct reading spectrometer attachments

 

9515016

Argon gas pressure reducing valve

 YQY-12

pc

1

 

 

9515017

Quick connector

M10*1M internal thread

¢6

pc

1

Pressure reducing valve

9515018

Argon gas pipeline

 

m

2

 

9515019

Network interface cable

 

pc

1

 

9515020

Three core power cord

1.5m

pc

1

 

9515021

And the prototype

 

set

2

 

 

9515022

Spectrum correction sample

 

pc

1

 

 

3    

Direct reading spectrometer user data

 

9515023

Software CD

 

pc

1

JYB

 

9515024

User manual

 

pc

1

JYB

9515025

Certificate of quality

 

 

pc

1

 

 

9515026

Quality policy

 

pc

1

 

 

9515027

Installation acceptance report

 

pc

1

 

 

 

Spare parts and tools (see the list)

 

 

2.2 Random spare parts and tools list

 

Spare parts and tools list

Part No.

Name

Specifications

Unit

Number

Manufacturer

Remarks

9515028

tungsten electrode

 ¢6

pc

1

 

 

9515029

Electrode pressure spring

 

pc

1

——

 

9515030

The electrode fixed screw

Screwed Assembly ¢3

pc

2

 

 

9515031

Electrode brush

 

pc

2

——

 

9515032

Single lens

 

pc

1

JIN

 

9515033

The lens holder sealing ring

inner diameterφ16x2.65

pc

2

——

 

9515034

Before the frame seal

inner diameterφ16x2.65

pc

1

——

 

9515035

The insulation sleeve sealing ring

external diameter

φ40x3.1

pc

1

——

 

9515036

Electrode set of sealing ring

inner diameterφ11.8x2.65

pc

2

——

 

9515037

Spark machine cover sealing ring

inner diameterφ72(φ71)x2.65

pc

1

——

 

9515038

Exhaust gas filter core

 

pc

1

——

 

9515039

Non-dust cloth

6 Inch

pc

100

 

 

9515040

Outlet

National standard

pc

2

——

 

9515041

combination tool

 

set

1

——

 

 

Notes: Due to technological progress, product upgrading, market changes and other reasons the instrument parts, spare parts production and supplier change, with the actual delivery shall prevail.

 


. Technical configuration

3.1 Specifications and technical parameters

Item

Index

Detection of substrate

Fe、Al、Cu、Ni、Ti、Co、Zn、Sn、Mg、Pb etc

Testing time

According to the sample type, generally about 25s

Optical system

The Paschen Runge construction full vaccum type optics system

Wavelength coverage

130~800nm

Focal length

400mm

Detector

High-performance CCD Array

Electrode

Tungsten material injection electrode

Analytical gap

The sample analysis of clearance: 3.4mm

Operating temperature

(10~35)℃

Storage temperature

(0~45)℃

Operating humidity

20%~80%

Argon purity requirements

99.999%

Argon gas inlet pressure

0.5MPa

Argon flow

Stimulate the flow around 3.5L/min,Maintain flow around 0.4L/min

Stimulate the maximum power

400VA

Type of Lamp-house

New digital adjustable light, high energy precombustion technology(HEPS)

Discharge frequency

100-1000 Hz

Discharge current

Maximum 400A

Excitation aperture

13mm

Vacuum system

The vacuum automatic control and monitoring software

Working power supply

220V AC, 50/60Hz, single phase power supply for protective grounding

Instrument size

725*865*550(mm)

Instrument weight

80kg

 

3.2 Optical System

1. Par type Paschen-Runge structure full spectrum of the optical system;

2. Maximum wavelength range(160~850)nm;

3. Multiple high-performance CCD detectors;

4. Integration of optical chamber forming, dynamic Romanian archives park installation, resistance to environmental temperature changes;

5. Light vacuum chamber designed to ensure the C, S, P, N to achieve the best performance;

6. Ray room temperature control, constant temperature of 35℃;

7. Direct MgF2 lens optics technology and materials to ensure the best energy C, S, P, N ultraviolet wavelengths.

 

3.3 Sample excitation station

1. Integrated manifold, injection electrode technology;

2. Optimization of argon gas circuit design ensures effective cooling station excite and motivate metal dust generated in the process effectively into the filter; the sample excitation is more stable, and greatly reduce the body's intake of metal dust, help protect the operator health and safety;

3. Smaller excitation space, argon gas consumption less;

4. Easy to use sample holder;

5. With the function of the electrode electrode should sweep, longer service life, easy cleaning electrode;

6. 13 mm aperture stimulate a more conducive sample analysis;

7. Open sample excitation table can be adapted to a variety of sizes, shapes analyze more samples (with cable);

8. SLR Lens device design, the general staff can facilitate the maintenance of the excitation and lens cleaning.

 

3.4 Excitation light source

1. New adjustable digital light source, the highest frequency up to 1000Hz;

2. High energy prediction technology (HEPS);

3. Optimized design of the control and power circuits, improve security features excite;

4. Provide the best analysis for different target spark, an arc or a combination of excitation waveforms;

5. Discharge current: 400 A Max.

 

3.5 Data Acquisition System

1. High performance ARM data processor, with ultra high-speed data acquisition and control functions

2. High performance CCD solid-state detection technology, spectrum bands within the full spectrum reception;

3. External computer (optional);

4. FPGA and high-speed data communication technology, data is read into a powerful, test data is read as a whole a short time.

 

3.6 Analysis Software

1. CCD-based multi-language Windows system full spectrum graphical analysis software, convenient and practical;

2. Comprehensive management control of the entire measurement process and provide users with powerful data processing capability and test report output capacity;

3. Instrument can be configured with multiple factory calibration curve and more material analysis and advanced solutions;

4. Software to achieve full spectrum of detection, intelligent deduction interference, buckle dark current, background and noise algorithms to improve analytical instruments;

5. Complete automatic system diagnostics;

6. Comprehensive database management functions can be easily query, summary data;

7. Intelligent correction algorithms to ensure stable and reliable instrument;

8. Complete spectrum of information and interference deduction algorithm to ensure more accurate instrumental analysis;

9. Adapt to the latest Windows operating systems.

 


. Elements and the scope of instrumental analysis

Program 

Fe-Low alloy 

Fe-Cr-Ni steel   Cr-Ni 

Elements

Min

Max

Min

Max

C

0.006

1.3

0.008

2.5

Si

0.01

3.9

0.09

4

Mn

0.03

2.1

0.12

16

P

0.002

0.12

0.003

0.3

S

0.002

0.16

0.001

0.4

Cr

0.01

4.5

7.4

32

Ni

0.004

4.4

0.8

48

Mo

0.004

1.3

0.08

4.2

Al

0.003

1.5

0.005

1.7

Cu

0.002

0.5

0.05

4.5

Co

0.001

0.5

0.008

17

Ti

0.002

1.2

0.005

1.1

Nb

0.002

0.3

0.02

2

V

0.003

0.9

0.02

9.5

W

0.03

2.1

0.002

4.1

Pb

0.003

0.03

0.001

0.02

Mg

 0.001

0.14

 0.001

 0.14

B

0.006

0.02

0.007

0.02

Sn

0.001

0.09

0.003

0.05

Zn

0.002

0.04

0.006

0.08

Sb

0.002

0.02

0.0005

0.022

Fe

(Remain)

(Remain)

 

Notes:

(1) The table filled in accordance with contract demand of customers;

(2) If the customer has control sample needs to provide control sample number, by the customer to buy their own; for example, sales staff and buy, the control sample Shanghai shipped separately;

(3) If the client application is a special application, and are willing to cooperate to provide samples for curve development, the customer must provide accurate sample elements in the table, and to ensure uniformity of the sample, but not as an instrument of this type of curve acceptance criteria;

 


. Laboratory environment

5.1 Environmental Requirements

Instrument shall be placed in a dedicated laboratory, indoor area larger than 10 square meters, and to ensure that surrounding non hazardous, flammable and corrosive gases. Caution: Do not use this instrument placed in the chemical analysis laboratory.

Working temperature: 10℃ ~ 30℃, within 3 hours at room temperature fluctuation is less than 2℃, requires laboratory installation of air conditioning.

Storage temperature: 0℃ ~ 45℃

Relative Humidity: 20% to 80%, for wet areas, to be equipped with a dehumidification machine.

TY-9000 full spectrum of direct-reading spectrometer spectral chamber mounted in the housing having a temperature control device, can work in such an environment range, if beyond the scope of these requirements, service life and measurement accuracy of the instrument will be affected.

 

5.2 Power Requirements

1) Power supply: single-phase 220 ± 20V, 1KVA power supply.

In order to ensure TY-9000 full spectrum direct reading spectrometer normal use, please for the instrument is equipped with a 1kVA single-phase 220V AC voltage regulator parameters.

2) TY-9000 full spectrum of direct-reading spectrometer with protective grounding single-phase power. To ensure reliable instrument, the user must ensure the grid PE protected well grounded and separate from other protected areas of large equipment. If you can not guarantee that PE is well grounded, please prepare a ground instrument separately for grounding resistance of less than 4Ω.

 

5.3 Argon requirements

1) Argon purity≥99.999%, oxygen≤2ppm, including the amount of H2O≤5ppm, (argon gas cylinders can not open storage, non-rain). If there is no purity argon gas, argon gas purifier is recommended.

2) The use of argon gas flow rate: standby flow rate of about 0.1L/min, maintaining the flow of about (0.4-0.5) L/min, to stimulate the flow of about 3.5L/min.

3) Argon pressure control: 0.5Mpa.

 

5.4 Argon connection pipe

You must use special argon supplied brass connection.

 

5.5 Row of cylinders

Instrument exhaust gas through a 14mm diameter PVC reinforced pipe routed supplied filter bottle. Exhaust bottle should be cleaned in time to prevent poor gas replacement.

 

5.6 Sample Preparation

Non-ferrous metal samples for aluminum, copper, etc. must use special lathe sample preparation.

For iron-based samples must use special sample preparation grinding prototype, a prototype mill and a floor-grinding machine for grinding steel sample surface. White cast iron samples must be uniform.

Users need a cutting machine for processing shape suitable for spectrometric analysis of samples.

Samples to be analyzed must be uniform, no holes, no casting defects, preparation must achieve a smooth surface, no oxide layer, no oil, no burr edge of the sample.

5.7 Standard sample request

TY-9000 full spectrum of direct-reading spectrometer factory will be bundled with a spectral calibration standards for the overall spectral calibration instrument drift. In addition, users need to prepare for their own internal control standard sample or sample product type, for correcting the instrumental analysis curve.

 

5.8 PC and printer requirements

Prepare a general configuration of the current PC (notebooks and desktops can be), requires more than 1GB memory, CPU dual-core 1.8G Hz or more, for the installation TY-9000 full spectrum of direct-reading spectrometer analysis software.

Prepare a printer, laser, inkjet or dot matrix printer can be used to analyze the data to print the report.

 


. installation and commissioning

6.1 Delivery check and storage

After the buyer receives the goods, you should check the packaging is intact. As packaging is damaged or corrupted direct reading spectrometer, the user should keep relevant evidence and promptly notify the seller, with the seller to the responsible party claim. Otherwise, assume self-destruction of the goods by the buyer.

After the equipment arrived at the buyer, the buyer should be placed in the instrument temperature 0℃ ~ 45℃, humidity 20% to 80% of the indoor environment in custody. Before installing the engineer does not arrive, the buyer can not be allowed out of the box, otherwise regarded as acceptance of goods.

 

6.2 Installation and commissioning

Instruments arrive within a month, the buyer should have the installation conditions and notify the seller installed.

After installation engineers arrived, along with the packing list one by one to check received by both parties, representatives of both parties to fill the packing list in duplicate entries in acceptance based on test results and signed. If missing parts on the acceptance of a single note by the installation engineer and immediately notify the seller sent it to us.

Instruments arrive within two months the buyer still have installation conditions, or cause damage to the instrument in custody, the seller is entitled to require the buyer to pay the additional installation costs, all costs for equipment damage caused by the formation of custody shall be borne by the buyer.

In instrument installation and commissioning, the buyer should be given to facilitate the installation engineer working conditions. Because if the buyer does not have the installation conditions resulting installation engineers to the scene after the unable to work and staying two days (or more), installation engineers can directly return, and to assume the installation engineer during detention by the buyer of the full cost, including transportation to and installation engineers fees, room and board, fees and subsidies.

If the content is not individual elements within a selected range of standard content, or after installation of its RSD, SD value exceeds the allowable value, the two sides should negotiate, analyze problems and propose solutions to problems.

After acceptance, representatives of both parties sign it in duplicate on the acceptance of a single installation.

 

Note: For customers with samples to create a curve as a standard case, because the customer can not guarantee uniformity of standards, samples of impurities can not be completely sure, the sample providers do not have the qualifications national standard production, so the results of the analysis can not be used as acceptance criteria .

 


Installation steps:

1) Engineer to the site according to the instrument installation procedures for installation, commissioning.

2) Test sample selection:

According to the buyer's analysis of the content of the sample, the seller and the buyer to jointly negotiate to determine, select a set of suitable for the user's daily analysis of the standard sample (the set of the buyer to provide or negotiate with the seller purchasing), as the instrument of acceptance. The standard sample selection principle should be based on the principle of the content of the daily production of the buyer.

3) Test:

After the instrument, the instrument temperature, pressure and argon atmosphere after the instrument to meet the requirements of the instrument, by the seller and the installation engineer with a set of pre - determined, the establishment of the instrument, and then the two sides agreed to take a sample of the standard sample (usually not containing high and low standard sample) for precision testing. General provision of 4~6 points (excluding abnormal excitation) of data to calculate.

After acceptance, the installation of the negotiators in duplicate sign acceptance certificate.

 

Note: for customers to provide samples as the standard sample to establish the curve, because the customer standard sample uniformity can not guarantee, the sample impurities content can not be completely determined, the sample provider does not have the national standard material production qualification, so the analysis results can not be used as the aaceptance index.

 


Quality Control and After-Sales Service

Please don't worry, our products are superior in quality, If you have any problems, please feel free to let us know, we are glad to support as below:
▶ Good quality firstly to avoid any defective products , Protective packaging to avoid destroy during delivery ; ( CE and ISO Certified )
▶ Pure english operation manuals ; installation & operation vedio will be provided to you as guidance ; No delay fast delivery service
   ( usually 7~15 working day after payment )
   We could provide Online instruction ;  Real-time support by vedio-call or voice-chat . 
▶ During warranty time, we can send product accessories when you need for free; Technical guidance is free and ready forever .
▶ Your technicians can come to our factory for training , Drawell engineers can go your place for local support ( installation , training , debugging, maintenance );
▶ Products can be customized according to your requirements; OEM serivce availabe with customers’ brand.
* Generaly the machine can use 5~10 years for average even longer if you use properly.
 

Exhibition:

Lab Africa in South Africa;  Arablab in Dubai;  Analytica Latin America in Brazil,  PITTCON in USA
Analytica in Russia;  Analytica in Germany

 

 

Customers :

From more than 80 countries , partners and distributors usually come to visit Drawell from all over the world.

 

 

Service:

When customers need, we will provide online service all the time except sleep, no matter working time or resting time, no matter working days or holiday.
You can contact us through :  Emails, Skypes, Whatsapp, Wechat, QQ, Facebook, Linkedin and etc.  Anytime.
Our engineers can go to any countries to do local help.

 


FAQ

Q1. Are you factory or trading company ?

We are a factory.

Q2.  What’s the MOQ ?

1. Normally,MOQ is 1 piece. But if the items are in stock,there is no MOQ. 

The quantity is according to the clients requires.  

2.If there is no stock,the general MOQ are in big difference due to the different products. But the quantity still can be negotiated .

Q3. What is your principle for the samples ?

We do not provide free sample.

Q4.Which payment can be acceptable ? 

We could accept the payment by L/C, T/T, Paypal , Western Union,etc.

Q5. How about your delivery time?

Generally, it will take 7 to 15 working days after receiving your advance payment. Depend on the quantity.

Q6. Certificate & Quality.

CE and ISO certified for most products. Good quality firstly to avoid any defective products , Protective packaging to avoid destroy during delivery.

Q7.Language.

Pure English operation panel , display , manuals ; installation & operation videos will be provided to you as a guidance

Q8.Service

We could provide Online instruction ; Real-time support by video-call or voice-chat , During warranty time, we can send product accessories when you need for free; Technical guidance is free and ready forever .

Q9.Training

Your technicians can come to our factory for training , Drawell engineers can go your place for local support( installation , training , debugging, maintenance ); Products can be customized according to your requirements; OEM service is available with customers’ brand.

CONTACT US

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