MHBS-3000-AZF Fully Automatic Brinell Hardness Tester

MHBS-3000-AZF Fully automatic Rockwell hardness tester It is mainly developed according to GB / T 231.1 (ISO6506) metal Brinell hardness test, which is used to measure the Brinell hardness of metals and some non-metallic materials. The hardness system has high precision and high degree of automation. It is suitable for high-end customers who need large measurement workload or high precision requirements.

Functional Features of MHBS-3000-AZF Brinell Hardness Tester

  1. The instrument is controlled by high-end microcomputer
  2. The precision step control system is adopted, and the loading time is adjustable up to 2-8 seconds (the fastest loading time from 0 to 3000kg is 3.5 seconds)
  3. Automatic lifting of high precision large worktable
  4. Automatic application of initial and main test forces
  5. One key automatic indentation, automatic turret
  6. Automatic fitting indentation
  7. The machine has a high degree of automation and reduces human error
  8. Automatic conversion of national standard / ASTM Hardness
  9. Unqualified value automatic alarm
  10. Automatically generate user-defined inspection report

Technical Parameter of MHBS-3000-AZF Brinell Hardness Tester

Control systemPrecision step control
Loading time2-8s
TableLifting table guided by high-precision linear slide rail
Brinell scaleHBW2.5/62.5、HBW2.5/187.5、HBW5/62.5、HBW5/125、HBW5/250 HBW5/750、HBW10/100、HBW10/125、HBW10/250、HBW10/500、 HBW10/1000 、 HBW10/1500 、HBW10/3000、
Test force Kgf(N)62.5kgf(612.9N),100kgf(980.7N),125kgf(1226N),187.5kgf(1839N)、250kgf(2452N)、500kgf(4903N)、750kgf(7355N)、1000kgf(9807N)、1500kgf(14710N)、3000kgf(29420N)
Test force accuracy0.1%. It is one order of magnitude higher than 1% of ordinary Brinell hardness tester (more than 1000kgf)
Maximum sample height200mm
Dwell time5-60s
Hardness measuring range8-650HBW
Executive standardJJS Z2243、GB/T231.2,ISO6506、ASTM E10
Distance from the indenter to the body175mm
Table liftingAuto/manual
Camera (pixels)3million
Hardness value displayAuto
Hardness scale conversionGB/auto
Unqualified value alarmAuto
Hardness statistical analysisMean value, maximum value, minimum value, variance, repeatability, accuracy, qualified rate
Power supplyAC220+5%,50-60Hz
Table size408*380mm
Nwet weightAbout 184kg

Automatic Brinell Measuring System of MHBS-3000-AZF Brinell Hardness Tester


Main Functions of Automatic Brinell Measuring System

  1. Automatic measurement: automatically or manually capture the indentation, measure the indentation diameter and calculate the corresponding Brinell hardness value.
  2. Manual measurement: supports manual tangent measurement and manual three-point measurement.
  3. Equipment control: it supports one click start of loading and unloading of the hardness tester, turret homing and automatic measurement, independent control of the rise and fall of the hardness tester platform, turret position switching, and convenient sliding dimming.
  4. Administrator mode: the system supports the function of creating any account. The only administrator account can give or cancel the authority of ordinary account to change test results and calibration parameters, and can view the login and working conditions of ordinary account. Reduce the risk of data disorder caused by misoperation, strictly control the authenticity and effectiveness of test results, and facilitate the management and maintenance of user departments.
  5. Hardness value conversion and effective verification: the system can convert the measured Brinell hardness value HB into other hardness values, such as HV, HR, etc.
  6. Data statistics: the system automatically calculates the average value, repeatability error, variance and other statistical values of the measured hardness.
  7. Over standard alarm: automatically mark the abnormal value. When the hardness exceeds the specified value, it will automatically alarm.
  8. Test report: automatically generate reports in Excel / PDF / CSV and other formats, and the report template can be customized.
  9. Free layout: each form in the software interface can be arbitrarily adjusted in position and size, opened or hidden, and the user can customize the software window layout as needed. (the indentation display window will also change with the size of the interface, that is, the size of the indentation image can be adjusted freely without affecting the measurement results.)
  10. Data storage: the measurement image can be stored in the document, and the measurement results can be saved permanently (upper limit: 128T).
  11. Other functions: image shooting, length method calibration, hardness method calibration, drawing hardness curve, multi condition filtering test results, freely setting the content and font size displayed in some windows, log prompt, etc.
  12. System characteristics: Easy to use: all the work required for hardness test can be completed at the software end, and there is no need to operate the hardness tester end in the whole test process. The software has the function of one key measurement, and only one key is needed from the beginning to the generation of hardness results.

Other Functions of Automatic Brinell Measuring System

  • Friendly interaction: free layout of the software interface, and users can freely adjust the layout of the software according to their needs.
  • Fast calibration: the software system not only supports the length calibration method using the magnification caliper, but also supports the fast calibration function of directly inputting the hardness value of the standard block.
  • High noise resistance: advanced image processing technology and machine learning technology are adopted to ensure the complex sample surface compatibility and indication accuracy of automatic measurement function.
  • Data diversification: the software is based on the mainstream database architecture and has rich data transmission methods to meet the needs of enterprises such as Internet of things, data sharing and industrial digital upgrading.

Standard Configuration of MHBS-3000-AZF Brinell Hardness Tester

1Fully automatic Brinell hardness tester
2Fully automatic Brinell measuring system
3φ2.5、5、10mm  ball indenter
4Standard hardness block
6Power cord
8Industrial digital camera (imported, internal control)
9Automatic measurement and image processing system
10Operation and maintenance manual